Our production process is divided into 5 critical stages. From acceptance of raw material to delivery we assure a fail-safe process. It starts with accurate testing of all raw materials as they arrive at our facility and continues through to the final stage of finished product testing, prior to shipping.
1. Acceptance of raw materials and packaging:
- We match the inward goods to the receiving documents and ensure that the C of A is compliant.
- Issue a barcode to each raw material for full tracking capability through our system.
- Goods are weighed and validated to ensure the quantity received matches the paperwork.
2. Micro-organism Screenings and Inspection
- Physical inspection of a sample extracted for each raw material to validate colors, scents and textures of the materials
- Micro-organism screenings for contamination detection
- Water content test, viscosity test, specific gravity test
3. Mixing and filling
- Once materials are measured, the barcode system will confirm the materials and track them through our system
- The raw materials are mixed according to batch documents and validated by a 2-person sign off at every stage of production.
- Manufacturing process includes dissolution, charging, cooling, filtering
- Formulations will be filled in the prescribed packaging, check weighed and inspected
4. Appearance testing and inspection of semi-finished and finished products
- A random sample of the finished products will be selected and checked for their color, textures and scents in the same way our customers would inspect them.
- Shelf life testing of finished products is set in motion immediately after manufacture.
5. Shipment
- Post production all boxed products will go into our warehouse for palletising and shipping
- Our end to end shipping process moves into action on completion of the batch and goods are shipped right to the client’s door. No fuss for the client, no shipping hassles.